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Production Module
BFC's fully integrated Production Module is available as a stand alone version or fully integrated with the Dakota WMS. It provides Complete Traceability & Cold Chain Integrity from Raw Materials to Complete Products, including all necessary checks & balances to easily manage today's recall processes.
Features
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Production Bill of Materials. RM Usage, Scrap, Backflush, etc.
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Production UOM/Quantity per Case
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By Products for Raw Materials
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Production Item Maintenance
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Production Marinade Ingredients and Instructions
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Production GS1 Options for Date (Prod, Pack, Exp) and Weight (lbs or kg)
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Production Planning. Combination of Inputs to Left and Planner Knowledge
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Define Primal Size and UOM
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Define Primal Yield
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Define Sub-Primal & Primal
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Sub-Prime Type (Normal, By-Product or Waste)
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Finished Good, Raw Material, Component
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Default Mfg. Line
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Mfg. Shelf Days
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Single/Multi-Day Item
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Replens Generated. Option to Modify or Create Add'l Replens using Prod Replen Screen
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Mfg. Line Work Order Screen
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Allows Printing of Paper Traveler
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Verify Work for Completion
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Close Work Orders upon Completion
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Scan Work Order Generates Packaging/Labels
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Live Scale/Manual Scale Capability during Label Generation
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Select Planned Item
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Ensure Scanned UCI is Unused and Exists in Production Area
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Logging Information Recorded to Show Relationship between Raw Material UCI and Newly Produced Product
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Create Dynamic BOM for Special Needs during Modification of Work Order. (Ex. Christmas Fruit Tray)
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End of Day Processed on Separate Menu Option for Single Day Work Orders.
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End of Day Automatically Processed for Multi-Day Work Order Upon Completion.
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Note: The difference being Multi-Day Work Orders only allow up to quantity requested and not more or secondary products
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Costing System - Allows the User to Account for Material, Labor and Overhead Costs. Material costs are derived for both usage and waste. Labor can be setup as standard with no employee intervention or actuals can be used which require employee clocks
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Suggested Work Orders can be Generated from Demand being Greater than Available or a Planner Manually Deciding to Generate More Product. The demand is derived in one of three ways:
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Demand file imported from Host Planning System
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Demand derived from Dakota Average Sales
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Demand derived from Min/Max Definition
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Enhancements:
Substitution of Raw Materials during Planning
Allow Work Order Suggestions based on Min/Max Quantity
Provide for Co-Product & By-Product Production
Cost Analysis for Materials, Labor & Overhead
